What Size Drill Bit

M20 x 2.5 tap drill size

17.5 mm

Inches
0.6890
Inch bit
11/16"
Thread
77%

Drill a 17.5 mm hole before cutting an M20 thread with 2.5 mm pitch. The rule for metric taps is diameter minus pitch.

17.5 mm 20 mm thread

No metric bits? A 11/16" bit (0.6875 in) gives about 78% thread.

M20 x 2.5 thread and hole sizes

ThreadM20, 2.5 mm pitch, coarse
Major diameter20 mm 0.7874 in
Tap drill17.5 mm 0.6890 in
Closest inch bit11/16" 0.6875 in
Clearance hole, close fit21 mm
Clearance hole, medium fit22 mm

Why 17.5 mm

Subtract the pitch from the diameter: 20 minus 2.5 is 17.5 mm. That leaves 77% thread, the usual target for a cut tap.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go 0.1 mm larger.

Tools for this job

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